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Shenyang Yuanda compressor maintenance and repair

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QANSAT ENERGY services reciprocating and hydrogen make-up compressors made by Shenyang Yuanda Compressor Manufacturing at oil refining facilities across Kazakhstan: scheduled maintenance, overhaul of the cylinder and piston assembly, valve overhaul and supply of genuine spare parts.

01
Shenyang Yuanda compressor diagnostics
We carry out diagnostics and issue a written assessment
02
Scheduled maintenance
We perform maintenance to OEM intervals
03
Reciprocating compressor overhaul
We overhaul the cylinder, piston and valve assemblies
04
Genuine spare parts
We supply genuine spare parts directly from the OEM
05
Commissioning
We handle commissioning and load ramp-up

Experience with Shenyang Yuanda equipment

Our serviced equipment list includes Shenyang Yuanda hydrogen make-up compressors K-1101-A and K-1101-B, model P3.5-1.42/22.3-32.06, together with reciprocating compressors К-201 А/В (Р5.5-5.84/2-8), К-202 А/В (2D12-68.8/3-6) and К-203 А/В (2D5.5-17.5/8).

Equipment in this series is almost always installed in pairs, so a standby unit allows one machine to be taken out for repair without shutting the process down. We plan the work around exactly that: one unit is overhauled and brought back on load first, and only then is the second stopped.

Besides Shenyang Yuanda we service equipment from the following manufacturers:

  • Ariel Corporation — reciprocating gas compressors
  • Howden Turbo — screw compressors
  • FS-Elliott Machinery — Polaris centrifugal compressors
  • Shenyang Blower Works Group — centrifugal and reciprocating machines
  • Kobelco Wuxi Compressors — reciprocating and hydrogen machines
  • Xi'An Shaangu Power, GEA Refrigeration, FIMA Maschinenbau

Typical scope of work on Shenyang Yuanda units

01

Cylinder and piston assembly

  • Replacement of piston and rider rings
  • Replacement of pistons and cylinder liners
  • Piston rod geometry and condition checks
  • Clearance control after assembly
  • Inspection report with findings
02

Valve assembly

  • Suction and discharge valve overhaul
  • Replacement of plates, springs and seats
  • Leak testing after assembly
  • Service life monitoring
  • Selection of genuine valve kits
03

Hydrogen circuit

  • Replacement of rod packing assemblies
  • Tightness control on the hydrogen circuit
  • Elimination of recurring leaks
  • Alarm system verification
  • Lube oil system checks
04

Running gear and commissioning

  • Crankshaft and bearing shell inspection
  • Crosshead and connecting rod checks
  • Alignment with the driver
  • Vibration diagnostics after repair
  • 24/7 technical support

Frequently asked questions

Which Shenyang Yuanda models do you service?

Hydrogen make-up compressors P3.5-1.42/22.3-32.06 and reciprocating machines Р5.5-5.84/2-8, 2D12-68.8/3-6 and 2D5.5-17.5/8. For other models of this manufacturer, please check with us.

Do you work with hydrogen compressors?

Yes. We service hydrogen make-up units, including tightness control of rod packing and the valve assembly. The company holds the certificates and permits required for this type of work.

Can one unit of a pair be overhauled without shutting down the plant?

Yes, this is the standard approach for such equipment. The schedule is agreed in advance so that the standby unit stays on load.

Do you supply spare parts separately, without repair work?

Yes. Genuine spare parts are bought directly from the manufacturer through our own company Shanghai QANSAT Trading Co., Ltd.

What warranty do you provide?

365 days on completed work. Genuine spare parts are supplied with full technical documentation.

Need Shenyang Yuanda service or spare parts?

Send us the unit model and serial number — we will identify the items in the OEM catalogue and estimate the scope of work and delivery time.

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